Precision Air Blasters & Industrial Nozzles
Ubon India designs and manufactures high-performance air cannons and precision nozzles to eliminate blockages, reduce downtime, and boost plant productivity — engineered for reliability, safety, and energy efficiency.
Overview
Ubon India (airblaster.in) delivers engineered air-blasting solutions that keep bulk-material systems moving. Our air blasters, precision nozzles and pneumatic panels are designed to prevent blockages, reduce unplanned stoppages and improve overall plant availability for cement, steel, sugar, coal and allied industries.
What we do
From site survey and engineering study to manufacturing, installation and after-sales support — we provide end-to-end services tailored to your plant layout and material characteristics. Our solutions prioritise safety, energy efficiency and low maintenance.
Core capabilities
- Customized air cannon designs for silos, hoppers, ducts and pre-heaters
- Precision nozzles in hardened steel and ceramic for extended life
- IoT-ready control panels and sensor integrations
- On-site commissioning, staff training and preventive maintenance
Why Choose Us
Ubon India delivers reliable, engineered air-blasting systems designed for challenging industrial environments. Our focus is on long-term performance, safety, custom engineering, and complete plant support.
Industry Expertise
Years of experience designing and installing air blaster systems for cement, steel, coal, sugar and high-demand manufacturing plants.
Advanced Technology
High-pressure tanks, precision nozzles, IoT-ready panels and robust thermal-resistant components for maximum efficiency.
Certified Professionals
Every system is engineered and inspected by certified experts ensuring safety, performance and compliance with plant standards.
Full Support & Service
From installation to maintenance & troubleshooting, we provide full lifecycle support ensuring uninterrupted performance.
Air receiver → Header assembly → PCP → Nozzles / Air Cannons (strategic placement)
Installation
Ubon India provides professional on-site installation of air blaster systems — from air receiver and header assembly to pneumatic control panels (PCP) and precise nozzle placement. Our certified technicians ensure safe, efficient installation that integrates seamlessly with your plant air supply and process controls.
Installation Process
- Site Survey & Layout: We review vessel geometry, hopper angles and material behaviour to create a tailored layout.
- Air Receiver & Header Assembly: Position air receivers and SS header pipes to ensure reliable supply at 6–7 kg/cm².
- Pneumatic Control Panel (PCP): Install and wire PCP close to equipment for short actuation lines and minimal pressure loss.
- Nozzle & Cannon Placement: Strategic nozzle & cannon placement to target arching, bridging and ratholing zones.
- Testing & Commissioning: Pressure tests, sequencing checks and on-load trials to validate performance.
- Training & Handover: Operator training, spares briefing and documentation handover for smooth operations.
Key Installation Highlights
- Header assemblies in SS for corrosion resistance
- Inline lubricator & isolating valves for safe maintenance
- Solenoid actuation with sequential controller for timed blasts
- Optional IoT sensors for automated blockage detection
How It Works
Air blasters operate through a controlled sequence of air storage, actuation, and release. Ubon India’s engineered system ensures maximum cleaning impact with minimum air loss, delivering reliable performance in cement, steel, coal, sugar and heavy industries.
1. Air Storage
Compressed air from the plant line (6–7 kg/cm²) is stored in the air receiver and header assembly through isolating valves, gauges, and lubricators.
2. Controller Activation
A sequential controller sends a timed electrical signal to the solenoid valve, triggering precise firing intervals for maximum flow efficiency.
3. High-Pressure Blast
The blast valve opens instantly, releasing stored air through the nozzle, dislodging clinker, coal, ash, or other build-up formations inside the vessel.
4. Automatic Reset
The system recharges with air and resets automatically, ready for the next cycle—ensuring continuous, uninterrupted material flow.
Key Benefits
Ubon India's air blaster systems deliver high-impact performance with long-term reliability. Engineered for harsh industrial environments, our solutions improve material flow, reduce downtime, and enhance overall plant efficiency.
Improved Productivity
Ensures smooth & continuous material flow, eliminating stoppages caused by blockages.
Cost Savings
Reduces downtime, manual cleaning, labour costs and maintenance frequency.
Enhanced Safety
Minimises risky manual cleaning by automating blockage removal inside vessels.
Energy Efficient
Optimised airflow and controlled blast sequence reduce air consumption and energy load.
Low Maintenance
Robust components and precise engineering ensure long-lasting, trouble-free operation.
Better Equipment Life
Prevents wear & tear on critical machinery, extending lifecycle and reducing replacements.
Applications
Ubon India Air Blasters are engineered for heavy-duty industrial environments where uninterrupted material flow is essential. Our systems are used across multiple sectors to prevent blockages, improve operational efficiency, and enhance production reliability.
Cement Plants
Prevents clogging in pre-heaters, cyclones, kilns, hoppers, silos & clinker lines.
Steel Plants
Ensures smooth flow in bins, conveyors & material handling ducts during high-temperature processes.
Coal & Power Plants
Eliminates choke-ups in coal bunkers, boiler feed ducts & ash handling systems.
Sugar Mills
Clears deposition in bagasse conveyors, hoppers & crystallizer handling zones.
Sponge Iron Units
Prevents build-up in material feed lines, discharge chutes and reduction kilns.
Lime & Mineral Processing
Maintains smooth flow of limestone, gypsum, clinker and mineral ores in storage & transfer points.
Quality Assured
ISO 9001:2015 (Quality Management System)
Our processes are audited and certified for consistency, traceability, and customer satisfaction. From design and manufacturing to installation and after-sales service, we follow a documented QMS that drives continual improvement.
- Documented SOPs across design, procurement, assembly & testing
- Incoming & final QC with traceable inspection records
- Corrective & preventive action (CAPA) framework
- Customer feedback loop & on-time service SLAs
- Certificate available on request with issuing body, validity & verification details
Get In Touch
Have a requirement or need technical assistance? Our team is ready to help you with air blaster installation, system design, and industrial flow solutions.
- +91 78306 93377
- +91 99531 12071
- info@ubonind.com
- ubonindiafbd2024@yahoo.com
-
A-556/D1699, Block-A, Dabua Pali Road, Near 17 No. Chungi,
Faridabad - 121001, Haryana, India
Trusted By Leading Industries
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